OUR STAINLESS STEEL PANEL MANUFACTURING STEPS
Producing the highest quality stainless steel panels takes stringent manufacturing practices – including using only equipment designed for stainless steel and preventing contamination with corrosion-prone metals.
1. As the first step in the process, each raw stainless steel plate is quality-controlled for exact thickness and covered with a film to protect against scratches and foreign particles. —
2. Panels are cut with fiber laser, which gives precise, burr-free cuts needing no further refinement, such as grinding, which can compromise the steel’s outer layer. —
3. To meet our quality standards, each panel is molded on a high-power press (1000MT to 1500MT) using scrupulously clean molds. Our embossed design adds to the stainless steel’s strength. —
4. The panels are welded at each corner to form flanges. Welding is performed robotically for consistent quality (poor welding can result in leaking). A three-step dye penetrant inspection is then performed to detect any pinholes formed and rewelding is done if needed. —
5. The final step is pickling and passivation following ASTM A380 Standard Practice for Cleaning, Descaling and Passivation of Stainless Steel Parts, Equipment and Systems. Panels can corrode in service if there is contamination on the surface. Pickling and passivation are chemical treatments that remove surface contaminants and promote formation of a protective film (continuous chromium-oxide passive film). —
3. To meet our quality standards, each panel is molded on a high-power press (1000MT to 1500MT) using scrupulously clean molds. Our embossed design adds to the stainless steel’s strength. —
4. The panels are welded at each corner to form flanges. Welding is performed robotically for consistent quality (poor welding can result in leaking). A three-step dye penetrant inspection is then performed to detect any pinholes formed and rewelding is done if needed. —
5. The final step is pickling and passivation following ASTM A380 Standard Practice for Cleaning, Descaling and Passivation of Stainless Steel Parts, Equipment and Systems. Panels can corrode in service if there is contamination on the surface. Pickling and passivation are chemical treatments that remove surface contaminants and promote formation of a protective film (continuous chromium-oxide passive film). —